Solder Bike Cable Ends

I use a bic lighter which resides in my tool box to heat the end of the cable then melt a little solder on it.

Solder bike cable ends.

Rotary 10 pack 14819 universal cable wire stop z bend. Preassemble your cable parts and check for size before you solder. 4 4 out of 5 stars 222. If that makes the cable too short you ll have to toss it and start over.

If it gets red the end of the cable will have to be trimmed off. I stick the cable end in a small can of flux. This is accomplished by first threading the inner cable through the nipple photo b before splaying the cable s wires c. Free shipping on your first order shipped by amazon.

Immediately after i spit on my fingers and run them very quickly down the end of the cable to smooth the soldered part so that it s nice and smooth and will fit nicely through the eye. Kiwav universal throttle clutch brake parking brake cable end repair travel emergency repair kit motorcycle bicycle atv. Get it as soon as wed sep 30. Dip the tip in some soldering flux not too far in as the solder will flow as deep as the flux goes heat the cable starting at just the tip since that is really where you want the majority of the solder to penetrate anyway add solder a little bit at a time so the end of the cable doesn t get bulky with solder.

Use good quality sharp wire cutters dykes for cutting the cable. Having established the outer cable length the mechanic should attach solder the inner cable s end nipple at the carb end. Be careful not to fray the cut end of the cable.